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Automation Solutions for the Pharmaceutical & Life Science industry

The Pharmaceutical and Life science industry is characterized by extensive global competition and stringent quality norms. In order to lead the competition, manufacturers need to reduce the costs of production and at the same time offer improved & consistent quality of product in terms of purity and efficacy. Our offerings for the Pharma and Life science industry are well integrated based on our rich experience and deep understanding of the processes, safety and quality standards, GAMP practices and batch executions.

Solutions for Pharmaceutical & Life Science Industry:

Industry Expertise across Pharma manufacturing processes
Receiving the ingredients
Checking the ingredients
Formulations
Mixing and granulation
Drying
Pressing
Coating
Packaging
Process Expertise
ChemAPI
BioAPI
Comminution process
Trituration, levitation process
Colation ,Filtration, Centrifugation, Precipitation, Heating process, Formulations involving SIP plant
CIP plant
Fermentation and Extraction process
Ethanol process
Sterilization,Fermentation, extraction
Neutralization,Filtering, Freeze drying, Centrifuging
Industry Standard Compliance
21 CFR part 11 of FDA
S88 standards for batch execution
S95
GAMP practices
Development of Standard Library
1. Standardization of Control Modules and Library for New Drug Substance Facility.
Expertise across Pharma Machine Units
Purified water system
Fluid bed system,Centrifuge machine,
8 head ampoule filling machine, Comber machine, Compression machine,
Ultrasonic washing machine
Super coater, Flux recovery unit, Reactor automation control, membrane plant,
Bulk drug API plant
Titanium dioxide plant, polymer plant

Our expertise ranges right from the initial process of receiving the ingredients to the final process of packaging. Our automation solutions adhere with all the industry standards including GAMP practices, compliance & validation of 21 CFR Part 11 for electronic records and signatures, S88 standard for batch execution and S95 standards. Our validation documents include Quality Plan, Functional Specifications, Hardware Design and Test Specifications, Software Design and Test Specifications, Installation Qualification Specifications (IQ) and Operational Qualification Specifications (OQ).

We understand the vital Lifecycle – “V” Model practice and automate every bit of your processes involving preparation of process intermediates; introduction of functional groups; coupling and  esterification; separation processes such as washing and stripping; purification of the final product. We have expertise across product preparation processes including granulation, drying, tablet pressing, printing, and coating, filling and packaging.

Project Reference:
Design and configuration of RS Batch System for leading Pharma company in Ireland

 

Project Overview

Design and configuration of RS Batch System
Development of PLC Logic as per S88 batch standards at Equipment module level in RS Logix 5000
 
Development of Faceplates and database in RS View SE
Providing support for FAT Project Infrastructure support

System

Control Logix, RS View SE, RS Batch, Compact Logix
 
 
 
 
     

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